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Congratulations,
Mr. Jeannette...it's another Lola! This is our second chassis being delivered
just days ago. The grand plan is for the two chassis to have the two different
motors you've seen us building. Due to some engineering difficulties that will
take a little longer to sort out, we'll be using the 4-valve/4-cam motor at Sebring
instead of the air-cooled motor we've been building up in the last few installments.

The
revised shifter and cables mostly installed. The arrangement for the air-cooled
motor will be different, because the induction for that motor interferes with
the shifter cabling we just made. No problem, we'll just engineer around it for
the other installation. 
Back
to building up the 2-valve air-cooled motor. Here you see both halves of the crankcase
have been bolted together, and you see the connecting rods through the holes where
the cylinders will mount, plus the cam-drive chain (and there's another one on
the other side. This will be clearer below). 
First
the pistons are installed (that's a ring-compressor in the center cylinder) and
the wrist-pins fitted, then the cylinders - finned for air-cooling - are attached
to the crankcase. You can see the piston in the cylinder at far right. 
The
heads in place (one for each cylinder). The valve springs for the intake (at the
top) and exhaust (at the bottom) valves have been mounted, and at the top you
can see the intake ports. Each cylinder has two spark plugs, and they go in the
larger holes in the heads. 
The
cam towers and chain boxes in place, it's now clear to see how those drive chains
work. Note the chain tensioners for each cylinder bank inside the chain boxes.
The mid-90's RSR fan is fitted in place to check the clearance for the fan shroud.
This shroud will need to be modified, as it was made originally for a smaller
fan than this one. 
Without
the fan in place you see how the airflow will work, to cool the cylinders. The
fan sucks air in the front and pushes it out the back, underneath this shroud.
The shroud diverts the air down and around the cylinders, and ultimately exits
at the bottom of the motor through a series of baffles (shown in a previous update).
The 962 induction system is in place here, but it's easier to see in the next
photo. 
This
is a better view of the cam tower, one of which fits across the top of each bank
of three cylinders, showing the rocker arms inside. The 962 induction is in place. 
This
is the four-valve/4-cam motor you saw us installing last week. Note that it has
a smaller fan and an externally-mounted alternator. 
The
air-cooled, 2-valve motor has an alternator integrated into the center of the
unit's housing (just like in every street 911). The black part is the alternator
cover, and inside the end you can see the alternator cooling fan blades. Next
to that (at left) is a conventional alternator, showing how its cooling fan is
mounted. 
The
fan shroud being modified to fit our larger fan. The bump that has been added
in the round part is for clearance for the alternator cover (see photo above this
one for a picture of that part). All the pieces of tape are covering spots that
have been fiberglassed-over. The tape prevents drips, and forms a smooth transition
between new and old surfaces. It peels away easily once the new 'glass has set. 
The
new glass has been ground down in this photo, and note that the cooling shroud
now fits down flush on top of the cylinders. The squarish duct that has been closed-over
was intended to supply air to an oil cooler, but since our oil cooler will be
in a different location we'll be fitting tubes to this blanked-off section, and
that air ducted to various other components. This will be clearer as we progress. 
The
open front of the cooling shroud had to be closed-off, so that area was also fabricated
with fiberglass. The fan opening is now much larger than it was before we started. 
Since
we did our last update, all of the turbo plumbing was worked out and fabricated.
This is a top view. The single waste gate can bee seen underneath the crossmember
for the wing support. 
A
side view of the turbo setup, showing how the exhausts meet the turbo, and how
the exhaust exits between the wing supports. The taped-off part on the turbo is
the induction to the compressor (cold side). Engine air will be ducted to this
compressor through a small snorkel through the rear bodywork. 
Finally
today, here's an overhead shot of the air-cooled motor - minus most of the parts
we've just been discussing - mounted in the Lola chassis. It sits really low in
the chassis, which should contribute to an overall lower center of gravity than
the standard Nissan V6 would.
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