906-151
Skinning the nose
November 27, 2002
The grinding
is done, it's 2:30pm and I told the guys, "We have to
finish this damn thing today because we're taking thursday
off for turkey day". Jack and I will attach the nose
to the chassis on friday.
Now, we
get to cut the materials for the giant layup.

We use
Cabosil to fill all of the low spots.

To get
this thing done in time, all 3 body buddies have to haul ass!

Next,
we wet the part with gray pigmented resin.

Then we
lay the material on the surface and work like crazy.

As you
can see, I do one half and the other two try to keep up with
me!

Piece
by piece. We do the center, then each side, and then the front.

For months
this thing looked like crap (although structurally sound),
but in 3 hours it's transformed into a new part.

The matt
is now laid and Andy and I are covering the part in the final
cloth.

The resin
that the matt soaks up is enough for the layer of cloth. This
keeps the part lighter and stronger.

Here is
what it looks like when it's wet, before the matt is applied.

Starting
to look like a new part! To this point it's taken about 1
1/2 hours.

Center
is finished and the cloth has been applied to the inside of
both fenders.

Other
than a piece of paper (which is catching some drips while
Andy and Jack are finishing the top of the fender), it's done
at approximately 5:00pm.
Happy Thanksgiving from the gang at Gunnar!
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