904-090
May 12, 2003
With one
headlight bucket removed from a crash, and me cutting the
other one off of the fender, this is what is finally exposed.....a
lot of crap!
These
are pictures of all the glass that was applied right over
paint.
The good
news is that some of the glass peeled off.
The bad
news is that most of it didn't. I started grinding at 11:00
am on saturday and finished at 6:00 pm. A whole lot of itching
going on, all weekend!
The picture
on the right is the headlight bucket that I cut out, but I
left the brace so we didn't loose index.

Here is
the bottom side of the bucket which has been repaired a few
times.
These
panels will all be ground smooth and re skinned.
This is
looking down under the headlight. There was an inch thick
of resin on the downhill side.
All the
panels are pretty busted up, but fixable.
You can
see the thickness of resin.
These
areas have seen the first grinding which cleans up the surface.
These
pictures were taken to index the wire straps.

Both these
structural panels needed repair.
It's about
5:00 pm and I'm getting close.

090 is
ready for a front truck re skin.
But first,
repair work has to take place. The right headlight bucket
got slammed in the big crash and the left headlight brace
was busted too. You can see the clay in place to shape the
new piece.
The right
fender has been re skinned and looks marvelous.

Bingo!!
Came in at 4:00 am got done at 8:45 am. This was one big layup.
In re
skinning all these panels, you not only have to lay the matt
down, but there are matt patches that hold all the panels
together. These are installed at the same time for original
looks.
Jack is
finishing the blasting of the tail. Only a little more work
and it will be finished on the inside, maybe by tomorrow.

All the
surfaces are blasted clean and now we just have to do detail
work.
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